See what your inspection data is really telling you
Crack Map™ turns fragmented inspection data into clear, physics-based engineering insight so your team can act with confidence, not assumption.
The challenge has never been collecting it.
It’s knowing what it means for structural integrity, remaining life and the decisions that need to be made today. That’s the gap Crack Map™ closes.
The Crack Map™ Difference
Most tools tell you where damage is. Crack Map™ tells you what it means.
Detection is the starting point, not the goal. By combining machine learning with physics-based engineering, Crack Map™ goes further, giving you a measurable, structured view of what damage means for performance, risk and asset life.
How it works
From data capture to decision-ready insight
Images, reports, NDT scans, SCADA data, Crack Map™ is source-agnostic. It works with what you already have, filling gaps and standardising inconsistent formats automatically.
Your asset data is reconstructed into a detailed 3D representation – including aerodynamic, aeroelastic and finite element models – even when design information is not available.
The platform uses machine learning to detect, classify and evaluate damage using real engineering principles – not assumptions.
Visual models, automated reports and structured recommendations – calibrated to support real O&M decisions. Prioritised by risk. Ready to act on.
One platform. Complete asset visibility.
Crack Map™ is a wind turbine structural integrity software that brings together inspection data, analytics and engineering evaluation into a single, connected environment.
Damage mapped across blades, towers and BoP components in a clear, georeferenced 3D model.
Structural impact assessed using real engineering principles, crack depth, failure risk and time-to-failure modelled from your inspection data.
Automated reports with prioritised recommendations, damage progression tracking and AEP impact analysis.
All inspection data – regardless of source, format or age – consolidated into a single, structured and accessible system. No more version conflicts or siloed reports.
Built on engineering. Accelerated by AI.
Crack Map™ combines machine learning with physics-based modelling – delivering insight that reflects how your assets actually behave in real operating conditions.
This means you can:
Because better data isn’t the goal. Better decisions are.
Works with what you already have
Crack Map™ is developed by engineers with direct experience across wind turbine inspections. It reflects the realities of operational asset management.
The platform accepts data from any inspection source, integrates without disrupting existing workflows and returns data ownership to the customer in full at licence end.
Crack Map™ underpins Ilosta’s full service offering, from structural integrity assessment and root cause analysis to asset life extension, giving teams a connected path from raw data to informed action.
Speak to an Ilosta specialist and see what engineering-based analysis looks like in practice.